Design scheme:
Our company has a design company with first-class qualification, and the designer has 30 years of experience in kiln design. After the drawing is completed, three experts (civil engineer, construction engineer and operating engineer) will carry out the final review of the drawing to ensure that there will be no mistakes in the construction of the kiln.
Construction drawing:
The dimensions of each place are marked on the construction drawing, and the name, size and quantity of the refractory used are marked. Any experienced construction worker can understand the drawings and follow the construction without any mistakes.
Evaluation and preparation of refractory materials:
Lite offers a wide range of products for these types of furnaces, such as low cement castables, plastics refractories, gunning mix and insulation castables.
A customizable high-quality DC (Direct Current) electric arc furnace is an electric furnace equipment that utilizes DC arc discharge to generate heat, enabling efficient melting and refining of metals. It features flexibility, high efficiency, energy conservation, and environmental friendliness, and is widely used in the smelting of steel, non-ferrous metals, and special alloys.
A high-temperature arc (reaching over 3000°C) is generated between the electrode and the furnace charge via a DC power supply, directly heating and melting the metal. The smelting process can be carried out in an atmospheric, inert gas, or vacuum environment.
- Steel industry: Carbon steel, high-carbon steel, alloy steel, stainless steel
- Non-ferrous metals: Aluminum, copper, nickel, and their alloys
- Special materials: Superalloys, precision casting materials, aerospace materials
- Stable Quality: Precise control of temperature and composition, thorough removal of impurities.
- High Efficiency & Energy Conservation: Low electricity consumption per ton of steel (approximately 350–370 kWh) and short smelting cycle.
- Environmental Friendliness: Replaces fossil fuels with electricity, resulting in low waste gas emissions.
- High Customization Flexibility: Capacity, furnace type, atmosphere, and automation level can be customized according to requirements.
As an ideal choice for modern metal smelting, customizable high-quality DC electric arc furnaces are particularly suitable for enterprises with high requirements for product quality, energy consumption, and environmental protection, significantly improving production efficiency and economic benefits. If needed, a comparison table of equipment configuration schemes based on different production capacities and raw materials can be provided to facilitate rapid model selection.
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